Australian-Made Foam for Boating, Caravans and Mobile Living
Foam Selected for Life on the Move
Boating and caravan products operate in tight spaces and changing conditions. Foam selection needs to account for the finished product, where it will be installed and how it will be used:
Marine seating, cockpit cushions and cabin upholstery
Caravan mattresses, bed conversions and compact sleeping systems
Dining-nook, bench and lounge cushions in caravans and motorhomes
Outdoor cushions and seating exposed to moisture
Custom fit-out components requiring shaped or space-efficient foam
Comfort and Support for Caravan Mattresses and Seating
Caravan mattresses and convertible seating need to deliver useful comfort within limited depth and unusual dimensions. Foamco can help balance cushioning, support and available space using a suitable single grade or layered construction.
For dependable medium-duty comfort across bedding and seating
For high-density support and durability
For premium comfort with strong underlying support
For exposed or moisture-prone seating applications
Custom density, firmness, thickness and layered constructions to brief
DRY AIR™ Foam for Exposed and Fast-Draining Applications
DRY AIR™ is Foamco’s reticulated, high-breathability foam designed to drain water rapidly and increase airflow through its open-cell structure. It is available in three firmness levels for different outdoor seating and cushion designs.
Open-cell structure supports rapid water drainage
High airflow helps exposed cushions dry more efficiently
Three firmness levels for different comfort and support requirements
Suitable for outdoor, boating and other moisture-exposed cushion applications
Best specified as part of a complete cushion and upholstery system
Custom Foam for Compact and Irregular Spaces
Marine and caravan fit-outs rarely use standard household dimensions. Foamco works with manufacturers and fabricators to develop repeatable foam specifications for custom product shapes and production requirements.
Custom dimensions, thicknesses and cushion profiles
Foam selection matched to the seat base, mattress platform and intended load
Layered constructions for comfort within restricted depth
Samples and prototypes for new models or product ranges
Repeat supply for production programs and replacement ranges
Specify the Complete System, Not Just the Foam
Performance in marine and mobile environments depends on more than the foam grade. Cover fabric, seam design, ventilation, drainage paths, installation method and exposure all affect how a cushion or mattress performs. Foamco can advise on foam selection; the manufacturer should assess the finished system against the intended environment and any applicable marine, vehicle or fire-safety requirements.
Australian Manufacturing for Product-Development and Repeat Supply
Foamco manufactures in Sydney, Melbourne and Brisbane, providing local technical support and a practical supply footprint for boat, caravan and recreational-product manufacturers. Confirm production timing, minimum quantities, delivery and stock requirements for each program.
Frequently asked questions
The right foam depends on where the cushion will be used. For exposed or moisture-prone seating, DRY AIR™ may be suitable because its open-cell structure supports airflow and drainage. Enclosed cabin seating may use other grades selected for comfort, support and service life.
Reticulated foam has a highly open cellular structure that allows air and water to move through it more freely than conventional cushioning foam. Foamco’s DRY AIR™ range is designed for rapid drainage and high breathability in outdoor and boating applications.
Treat the foam as one part of the complete cushion system. Cover material, seams, ventilation, drainage paths and installation all influence drying and performance. Design the finished product for its actual exposure and use conditions.
Yes. Foamco can support custom dimensions, thicknesses, firmness levels and layered constructions for caravan mattresses and bed conversions. Provide the available space, base design, user requirements, quantities and preferred comfort profile.
EXCEL™, Vitality™ and INFINITY™ support different levels of comfort, durability and load performance. DRY AIR™ is relevant where airflow and moisture drainage are priorities. Final selection should consider cushion depth, base support, upholstery and expected use.
Foamco supports custom and ongoing manufacturing programs through its Sydney, Melbourne and Brisbane operations. Confirm production timing, minimum quantities, delivery and stock arrangements for the selected product and program.
Include the end use, installation location, moisture exposure, cushion or mattress dimensions, thickness limits, expected load, preferred firmness, cover system, quantity and delivery location. Drawings, templates or an existing sample can help clarify custom shapes.
More Responsible Material Options
Foamco reports using CO₂ foaming technology, recycling initiatives and cleaner manufacturing processes. GECA-certified grades are available in selected ranges, including the INFINITY™ and Vitality™ grades listed in GECA’s current register. Request current certification for the exact grade under consideration.
Foamco manufactures polyurethane foam for boat builders, marine upholsterers, caravan manufacturers and mobile-living fit-out specialists. The range supports comfortable seating, compact bedding and exposed outdoor applications, with grades selected for the support, weight, airflow, drainage and durability each product requires.
Marine and caravan applications. Custom sizes and specifications. Manufacturing in Sydney, Melbourne and Brisbane.
