Australian-Made Bedding and Medical Foam
Foamco manufactures polyurethane foam for Australian bedding brands, healthcare suppliers and specialist product manufacturers that need consistent comfort, support and long-term performance. From plush comfort layers and resilient mattress cores to ULTIMA™ foam for demanding healthcare applications, every solution is made in Australia and backed by more than 30 years of technical experience.
Australian-made. Custom densities and firmness options. Manufacturing in Sydney, Melbourne and Brisbane.
Bedding Foam Engineered From Comfort Layer to Support Core
A mattress performs as a complete system. Foamco works with manufacturers to select and combine foam grades for the required feel, pressure distribution, support and durability at each layer:
Soft and plush foam for surface comfort and quilting applications
High-resilience and high-density foam for supportive mattress cores
Slow-recovery visco elastic foam for contouring comfort layers
Gel-infused and highly breathable options for temperature-conscious designs
Custom density, firmness, thickness and multi-layer constructions to brief
A Foam Range for Every Mattress Position and Price Point
Foamco offers bedding foams that help manufacturers balance feel, performance and commercial requirements across entry-level, premium and specialist mattress ranges:
Versatile light-duty comfort foam for general bedding applications
Dependable medium-density foam for comfort and support layers
High-density foam for resilient, long-lasting support
Slow-recovery visco elastic foam for plush, contouring comfort
Gel-infused visco elastic foam for cooling comfort layers
Breathable pressure-relieving foam; Foamco reports airflow up to eight times greater than conventional memory foam
ULTIMA™ Foam for Demanding Healthcare Applications
Healthcare products require dependable support, durability and product-specific documentation. ULTIMA™ is Foamco’s ultra high-density medical foam range for applications where consistent support and service life matter.
Used in healthcare seating, mattresses, pressure-care aids and specialised clinical applications
Ultra high-density construction for targeted support and durability
GECA’s current register lists ULTIMA™ grades 39/115, 39/140 and 39/170 under Foamco licence FMC-2025
Foamco publishes fire-retardant performance to AFRDI / AS/NZS 4088.1:1996 Ignition Source 2
Foamco publishes a seven-year warranty for healthcare and commercial applications
• Request current certification, test documentation and warranty terms for the selected grade and intended application
Custom Development for Bedding and Healthcare Manufacturers
Foamco works with customers from initial concept through to repeat production. Its technical team can help translate the required feel, load, dimensions and operating environment into a practical foam specification.
Foam grade, density and firmness selection to brief
Samples and prototypes for product-development review
Custom thicknesses, profiles and layered constructions
Small-batch custom runs and large-scale continuous production
Production planning across multiple Australian locations
Australian Manufacturing With Technical Support Close at Hand
Foamco manufactures in Sydney, Melbourne and Brisbane, giving bedding and healthcare customers access to local technical support and a practical supply footprint for single-site and multi-state operations. Confirm volume, lead time and delivery requirements against the selected grade and production program.
More Responsible Foam Choices
GECA-certified grades are available across selected Foamco ranges. Foamco also reports using CO₂ foaming technology, recycling initiatives and cleaner manufacturing processes to reduce emissions and waste. Ask the team to identify the certified grades and current documentation relevant to your product and procurement requirements.
Frequently asked questions
Foamco supplies multiple bedding ranges, including Performer™, EXCEL™, Vitality™, REFLECTION™, REFLECTION GEL™ and MEMair™. The right grade depends on the layer position, required feel, load, expected service life and price point. Foamco can recommend candidate grades after reviewing the product brief.
Yes. Foamco can work with bedding manufacturers on density, firmness, thickness, layer construction and product feel. Ask about sample and prototype options before confirming production requirements.
Memory foam is generally used as a slow-recovery comfort layer that contours under load. Support foams use a more resilient structure to provide stability and help the mattress retain its intended feel. Many mattresses combine both in a layered construction.
ULTIMA™ is Foamco’s ultra high-density medical foam range. It is used in healthcare seating, mattresses, pressure-care aids and specialised clinical applications where durability, support and documented performance are important. Final suitability depends on the selected grade, finished product and applicable requirements.
GECA’s current register lists ULTIMA™ 39/115, 39/140 and 39/170 under Foamco licence FMC-2025. Foamco also publishes fire-retardant performance to AFRDI / AS/NZS 4088.1:1996 Ignition Source 2. Request current, product-specific certification and test documentation before relying on either claim for procurement or compliance.
Foamco manufactures in Sydney, Melbourne and Brisbane and supports customers across Australia. Volume, delivery coverage and lead time should be confirmed for the selected grade, order profile and destination.
Include the end use, dimensions, preferred feel or firmness, anticipated load, required service life, quantity, delivery location and any certification or test-document requirements. Existing samples or product specifications can also help Foamco identify a suitable starting point.
