Australian-Made Foam for Mattress-in-a-Box Brands
Foamco is the Australian polyurethane foam manufacturer that mattress-in-a-box brands choose when they need a sovereign supply partner. Three decades of bedding-grade foam manufacturing, three facilities across the eastern seaboard, and the technical expertise to engineer foam that compresses, ships and recovers exactly as your customers expect.
Australian-made. Roll-pack ready. Custom densities. OEM and white-label supply. Sydney · Melbourne · Brisbane.
Built for the roll-pack model
Mattress-in-a-box brands need foam systems that survive vacuum compression and recover to full density on unboxing. Foamco engineers for that reality:
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Compression-recovery tested foam systems
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Memory foam, HR foam and hybrid construction options
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Designed to recover full density and feel post-shipping
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Engineered for vacuum-pack durability without long-term compression set
Density and grade options
A complete range of bedding-grade foam to support every mattress feel point and price tier:
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High-resilience (HR) support foams
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Memory foam comfort layers
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Latex-alternative formulations
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Custom density specifications (kg/m³ to client brief)
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Multi-layer engineered constructions
Why Australian brands choose Australian supply
Sovereign supply means more than a marketing claim. For mattress-in-a-box brands, working with Foamco delivers:
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Reduced lead times vs offshore manufacturing
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No customs delays, freight surcharges or container availability risk
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Australian-made certification eligibility for your brand
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Quality control on every production batch
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Direct technical collaboration with our foam engineers
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Sovereign supply-chain protection (no offshore single points of failure)
From prototype to scale
Foamco partners with bedding brands at every stage of growth:
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Sample foam delivered in days for prototyping
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Density, feel and construction customisation to brief
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Pilot production runs for new mattress lines
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Scale-up to full production volumes as your brand grows
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Just-in-time delivery to your assembly facility
Sustainability and transparency
Today’s consumers and procurement teams expect a sustainability story, and Foamco delivers a real one:
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GECA-accredited foam range (Good Environmental Choice Australia)
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World-leading foaming technology
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Take-back and rebond partnership programs in development
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Recyclable manufacturing waste streams
Sovereign supply across the eastern seaboard
Three locally controlled manufacturing facilities give Foamco the operational redundancy and capacity to support federal and multi-state government supply contracts:
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Sydney: 27 Pembury Road, Minto NSW 2566
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Melbourne: 81 Castro Way, Derrimut VIC 3026
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Brisbane: 16-18 Durbell Street, Acacia Ridge QLD 4110
Frequently asked questions
Yes. Our foam systems are engineered and tested specifically for vacuum compression and post-shipping recovery, with verified performance data available for product specification.
Foamco manufactures across the full bedding density range, from soft comfort layers through to high-density support foams. Custom densities to client kg/m³ brief are standard.
Yes. Foamco supplies foam to OEM specifications and supports white-label production for mattress brands at every stage of growth, from launch to scale.
MOQs vary by product line and density customisation. Pilot runs for new brand launches are available, with scale-up to full production as your volumes grow. Specifics are confirmed during initial engagement.
Yes. We deliver sample foam in days for prototyping, density and feel testing. Direct collaboration with our foam engineers is part of every brand partnership.
Selected Foamco products carry GECA accreditation (Good Environmental Choice Australia). Additional certifications can be discussed per project. Our manufacturing is EPA-compliant across all facilities.
Contact us today
Connect with us and find out why it's what inside that matters.
Trusted by Australia’s leading bedding brands
Foamco has supplied Australia’s leading mattress brands for more than 30 years. Our three-state manufacturing footprint, technical foam expertise and OEM-friendly engagement model make us the supply partner that supports brand growth.